Alternator vs Generator
The device that generates electricity to charge the battery and power the electrical system while the engine runs. Generators (original 1964½-1965) produce direct current mechanically; alternators (1965+) produce alternating current electronically and are significantly better at everything. Also: the reason your headlights dim at idle if you still have a generator, because 1964 Ford engineers thought 35 amps was "plenty."
What 'Alternator vs Generator' Actually Means
Both devices convert mechanical energy (from the engine) into electrical energy, but they work differently and have very different performance characteristics.
Generator (1964½-early 1965):
- Produces DC (direct current) directly
- Mechanical commutator and brushes
- Lower output (30-40 amps typical)
- Heavier and larger
- Wears out faster (brushes and commutator)
- Poor output at idle (needs RPM)
- External voltage regulator
Alternator (late 1965-1973+):
- Produces AC (alternating current), converted to DC by diodes
- Electronic rectification (no commutator)
- Higher output (40-100+ amps)
- Lighter and more compact
- Longer-lasting (fewer wear parts)
- Good output at idle
- External voltage regulator (some internal on later models)
Why alternators replaced generators:
- More reliable
- Higher output
- Better low-RPM performance
- Less maintenance
- More efficient
The transition:
Ford switched from generators to alternators mid-1965 model year. Early 1965 Mustangs have generators, later 1965s have alternators.
I drove my Mustang with the original generator for exactly one night drive. The headlights dimmed at every stoplight. The radio cut out at idle. I upgraded to a 100-amp alternator the next weekend. Cost: $200 plus $150 install. The difference was transformative—lights stayed bright, accessories worked, battery actually charged. Should have done it immediately.
Why It Matters for Your Mustang
Charging system performance determines electrical reliability.
Original generator (if you still have one):
- 30-40 amp output maximum
- Barely sufficient for stock electrical load
- Insufficient for modern accessories (stereo, electric fan, etc.)
- Dims lights at idle
- Struggles to charge battery
- Requires frequent brush replacement
Stock alternator (55-amp):
- 55-amp output
- Adequate for stock electrical system
- Marginal for modern accessories
- Good idle output
- Reliable operation
Upgraded alternator (100-140 amp):
- 100-140 amp output
- Supports modern accessories
- Excellent idle output
- Powers everything without voltage drop
- Cost: $150-$400
The modern accessory problem:
- Stock electrical load: ~35 amps
- Modern stereo: +15 amps
- Electric cooling fan: +15 amps
- Heated seats: +10 amps
- Phone chargers, LED lights, etc.: +5 amps
- Total: 80 amps
A generator or stock alternator can't handle modern electrical loads. Upgrade is mandatory if adding accessories.
Cost Impact
| Repair Type | Typical Cost (LA) | Labor Hours |
|---|---|---|
| 55-amp stock replacement | $180-$350 | $80-$150 parts + $100-$200 labor |
| 100-amp upgrade (budget) | $220-$400 | $120-$200 parts + $100-$200 labor |
| 100-amp upgrade (quality) | $300-$550 | $200-$350 parts + $100-$200 labor |
| 140-amp high-output | $400-$700 | $250-$450 parts + $150-$250 labor |
| One-wire alternator | $200-$450 | $150-$300 parts + $50-$150 labor |
*LA labor rates: $120-$160/hour for electrical work. Complete upgrade includes alternator + wiring + voltage regulator + battery: $400-$900 total.
Ask me how I know these numbers.
Common Issues
Insufficient Output
Generator or stock alternator can't handle modern accessories - lights dim, battery dies, voltage drop
Poor Idle Performance
Generator output drops at idle, causing dim lights and slow charging
Wiring Undersized
Factory wiring too small for high-output alternator - causes voltage drop and overheating
Belt Alignment
Alternator pulley misalignment causes belt wear, noise, and bearing damage
Voltage Regulator Failure
External regulator fails, causing overcharging or undercharging - replace with alternator upgrade
See This in Action
- Mustang Electrical Upgrade Cost Guide
Alternator upgrade costs, output selection, and modern accessory planning
Want to Learn More?
Download the Mustang Restoration Starter Kit (LA Edition) for:
- Complete terminology reference guide
- Cost estimation worksheets
- Pre-purchase inspection checklist
- Shop interview questions
- Project timeline planning tools
No upsells. No bait-and-switch. Just the information Dorian wishes he'd had before he bought his first project car.